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Alva Machinery Copper Wire Granulator is an industrial-grade recycling system engineered specifically for the efficient recovery of non-ferrous metals from scrap cables. Utilizing an advanced two-stage crushing mechanism paired with precision air separation and electrostatic sorting, this equipment mechanically dissociates copper granules from plastic insulation layers. Operating entirely on physical principles, it requires no chemical additives or water, ensuring a dry, clean output. Facilities ranging from specialized scrap yards to large-scale electronic dismantling centers rely on our granulators to process volumes between 200kg/h and 1500kg/h. The heavy-gauge carbon steel housing and vibration-dampening base provide an unyielding foundation, minimizing operational resonance even under peak loads.
Economic Benefit & ROI Calculation: Transforming raw, tangled waste cables into bright, uniform copper granules immediately elevates their market commodity value by 30% to 50%. The separated PVC or PE plastic granules, emerging clean and free of metal dust, are readily sold to extrusion facilities as premium recycled feedstock. By calculating standard electricity consumption, minimal labor requirements, and current scrap metal margins, operators typically observe a complete return on investment within a short 4 to 8 month window. We provide detailed profit-per-hour projections tailored to your local material costs, helping you forecast cash flow and operational profitability with absolute confidence.
Our copper wire granulator systems are engineered to handle a remarkably diverse spectrum of scrap conductors. Whether you are processing thick, grease-coated automotive wiring harnesses, brittle household electrical cables, or ultra-fine communication strands, the aggressive shearing action of the primary crusher breaks down the toughest outer sheaths. The system easily digests cables ranging from 0.5mm up to 50mm in diameter, including challenging materials like rubber-coated cords and complex multi-core industrial lines. To ensure complete confidence in the separation efficiency, we offer an exclusive material testing program. Clients are encouraged to ship specific batches of their most problematic waste cables to our facility. We will run these samples through our testing granulators, providing you with unedited video footage of the entire sorting process alongside a certified purity analysis report of the resulting copper and plastic fractions.
Three-stage separation process: aggressive primary crushing, precision air separation, and final electrostatic purification.
The resulting copper granules emerge with a bright, metallic luster, completely free of plastic residue, achieving a tested purity of up to 99.9% for direct smelter supply.
Plastic particle purity reaches ≥99%, allowing the material to be directly reused for extrusion and granulation without further washing.
Comprehensive copper recovery rate exceeds 99.5%, ensuring minimal valuable metal loss during the entire sorting cycle.
Relies on full physical mechanical separation, eliminating the need for chemical reagents, water baths, or any wastewater discharge.
Operates under a fully enclosed negative pressure environment, integrated with an industrial-grade pulse dust collection system.
Guarantees no airborne dust or toxic gas leakage within your facility, fully complying with strict international environmental and occupational health standards.
Engineered with acoustic insulation for low noise operation (<85dB), preventing secondary acoustic pollution in the workspace.
Driven by internationally recognized components, including premium Siemens motors and reliable Schneider electrical contactors, controlled via an intuitive PLC touch screen.
Features automatic feeding, crushing, sorting, and collection throughout the entire process, requiring only a straightforward, one-button startup.
Reduces operational dependency by requiring only 1 to 2 operators per shift, significantly lowering long-term labor expenses.
Built for stable, continuous operation with an exceptionally low failure rate, easily supporting 24/7 heavy-duty work schedules.
Highly adaptable to process all kinds of waste cables with diameters ranging from 0.5mm up to 50mm.
Effortlessly processes household wires, automotive harnesses, communication cables, and complex electronic wiring.
Features adjustable crushing particle sizes to adapt perfectly to different cable specifications and insulation thicknesses.
Equipped with specialized high-wear alloy cutter heads that deliver a clean shear, ensuring a long service life and simplified replacement procedures.
Model | Processing Capacity | Total Power | Copper Purity | Recovery Rate | Floor Space |
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GM-S03 | 30-40 kg/h | 4.5 kW | 99%+ | 98.5%+ | 1.2×0.8×1.8m |
GM-S05 | 50-70 kg/h | 7.5 kW | 99%+ | 99%+ | 1.5×1.0×2.0m |
GM-S08 | 80-120 kg/h | 11 kW | 99%+ | 99%+ | 1.8×1.2×2.2m |
GM-S15 | 120-150 kg/h | 15 kW | 99%+ | 99.2%+ | 2.0×1.3×2.4m |
GMC-400 | 150-200 kg/h | 22 kW | 99%+ | 99.5%+ | 6×3×3.2m |
GMC-500 | 200-300 kg/h | 30 kW | 99%+ | 99.5%+ | 8×4×3.5m |
GMC-600 | 300-500 kg/h | 45 kW | 99%+ | 99.8%+ | 10×5×4.0m |
Note: Customized configurations are available for special cables such as thick armored cables and rubber cables. Beyond the standard specifications listed above, our engineering team can adapt the motor voltage and frequency to match any global industrial power grid requirements. The compact footprint detailed in the floor space column reflects our highly integrated design philosophy, which pre-assembles the crushing, sorting, and dust collection modules on a unified chassis prior to shipment. This meticulous factory integration drastically reduces on-site installation time, allowing your facility to transition from delivery to active processing in a matter of days. For operations with severe space constraints, we also offer customized layout planning to ensure optimal material flow and operator safety.
Alva Machinery stands as a premier manufacturer of solid waste recycling equipment, backed by over 15 years of dedicated engineering expertise. We deliver a comprehensive portfolio of industrial-grade recycling machinery and turnkey processing lines, strictly adhering to CE, ISO, TUV, and SGS certification standards. Having successfully commissioned over 500 installations across more than 80 countries, we understand the critical nature of equipment reliability and operational uptime for your facility.
Our commitment extends far beyond the initial purchase. We provide full-lifecycle after-sales support, including detailed operational manuals, overseas on-site installation training by our senior technicians, and an extended warranty program. To guarantee uninterrupted production, we maintain a massive inventory of standardized original consumables—such as precision alloy blades, specialized vibrating screens, and heavy-duty filters. Coupled with our 7x24 hour technical response team, we ensure that routine maintenance is predictable and equipment downtime is virtually eliminated.
Recognizing that industrial recycling infrastructure represents a significant capital investment, we offer factory-direct pricing alongside flexible payment structures. For qualified procurement partners, we provide tailored financing solutions designed to alleviate upfront cash flow pressures. By aligning our payment terms with your projected revenue generation, we empower you to scale your recycling capacity rapidly and maximize your long-term profitability with absolute peace of mind.
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