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Alva Machinery Lithium Battery Crushing & Sorting Recycling Line is a professional fully automatic turnkey solution designed for safe and efficient recycling of all types of waste lithium-ion batteries. Our advanced pure physical separation technology can process ternary lithium batteries, lithium iron phosphate batteries, EV power batteries and consumer electronic batteries, efficiently recovering copper foil, aluminum foil, positive/negative electrode powder and metal shells. The processing capacity ranges from 0.5t/h to 3t/h, suitable for battery recycling enterprises, new energy vehicle dismantling centers and e-waste treatment facilities.
Safety & Environmental Compliance: The entire line adopts a fully enclosed negative pressure design with inert gas protection, which effectively prevents battery ignition and dust explosion risks, and fully meets international environmental protection and hazardous waste treatment standards.
1. Pre-treatment & Discharging → Battery classification, discharging and manual pre-disassembly
2. Primary Shredding → Double Shaft Shredder shreds batteries into 30-50mm pieces
3. Secondary Fine Crushing → Heavy Duty Horizontal Crusher crushes into 5-15mm particles
4. Magnetic Separation → Separates steel shells, iron cases and ferrous accessories
5. Air Separation → Separates separators and light plastic impurities
6. Ultrafine Grinding & Classification → Fine grinding, air classification separates metal foils from black mass
7. Gravity Separation → Further purifies copper foil and aluminum foil respectively
8. Dust & Exhaust Gas Treatment → Pulse dust collection + activated carbon purification
Fully Enclosed Explosion-Proof Safety System
Nitrogen inert gas protection inside the crushing chamber, strictly controls oxygen content
Fully enclosed negative pressure operation, no dust and toxic gas leakage
Multiple explosion relief devices and temperature monitoring alarms
Eliminates fire and explosion risks during battery crushing
99% High Recovery Rate & Purity
Copper and aluminum foil recovery rate ≥99%, purity ≥98%
Black mass (positive/negative electrode powder) recovery rate ≥99.5%
Complete material dissociation, no metal loss during separation
Recovered materials can be directly sold for secondary refining
Pure Physical & Eco-Friendly Process
No chemical reagents, no wastewater discharge in the whole process
Built-in pulse dust collection and waste gas purification system
Low noise operation, exhaust gas meets international emission standards
Zero secondary pollution, fully compliant with environmental regulations
Intelligent Automatic Operation
PLC central control system with touch screen operation interface
One-button start, continuous uninterrupted production
Real-time monitoring of temperature, pressure and equipment status
Automatic fault alarm, only 2-3 operators required
✅ 20+ years of experience in manufacturing solid waste recycling equipment
✅ CE and ISO certified products, exported to more than 80 countries
✅ Professional technical team provides customized solutions
✅ 12-month warranty period and lifelong after-sales service
✅ Fast delivery time: 15-30 days for standard models
✅ Overseas installation and commissioning service available
Contact us today to get the latest price and detailed technical information about our products. Our professional engineers will provide you with the most suitable recycling solution according to your needs.
